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Work OrdersHolds & the Hold Board

Holds & the Hold Board

A hold is a flag that says this job is stuck, and here is why. It does not change the work order’s stage — the job keeps its place in the lifecycle while the hold explains the delay. Open holds show as a count in the work order list, and every open hold in the shop lands on the Hold Board.

Placing a hold

On the work order record, the Holds section has an inline form:

  1. Pick the reason from the dropdown (the nine reasons below).
  2. Optionally type a short Detail — “waiting on O-ring kit”, “customer reviewing quote”.
  3. Click Hold.

The hold appears in the table with its reason pill, detail, and placed date — and on the Hold Board.

The nine hold reasons

ReasonIn shop terms
AWAITING_PARTSMaterial shortage. Also placed automatically by Material Readiness when a work order is short after reserving.
AWAITING_CUSTOMER_APPROVALThe customer must say yes before work continues — over-and-above findings, scope changes.
AWAITING_QUOTE_APPROVALThe quote is out and unanswered; the bench waits.
AWAITING_OUTSIDE_PROCESSINGThe unit or its parts are at an outside vendor — plating, NDT, cal.
AWAITING_TECH_DATAMissing manuals or technical data — no CMM revision, no drawing, no spec.
AWAITING_TOOLINGThe required tooling or fixture isn’t available.
QUALITY_ESCAPEA quality problem was found — stop and contain before continuing.
CREDIT_HOLDA commercial stop: the customer’s account is blocked.
OTHERAnything else — say why in the detail.

An AWAITING_PARTS hold and the AWAITING_PARTS stage are independent: the hold flags the blockage without moving the job; the stage says where the job sits in its lifecycle. Many shops use both together.

Releasing a hold

When the blocker clears, release the hold — from either end:

  • On the work order record, click Release on the hold’s row. Released holds stay in the table marked “Released”, so the job’s delay history is preserved.
  • On the Hold Board, click Release on the row — no need to open the work order.

The Hold Board

Work Orders → Hold Board in the sidebar is the shop’s stuck-work radar: every open hold, grouped by reason, with the most-stuck group first and the longest-held job at the top of each group.

Screen: The Hold Board. A header reads “Hold board” with a pill showing the total open count. Below, one block per hold reason — a reason pill plus “3 holds · longest 12d” — each with a table of the held work orders: WO chip, customer, stage pill, detail, promised and placed dates, a days-held pill colored by the hold’s severity, and a Release button per row. When nothing is held, the board reads “No open holds — the floor is clear.”

How to read it:

  • Group order — the reason whose oldest hold has waited longest leads the page. That is the bottleneck to attack first.
  • Days held — the pill on each row counts days since the hold was placed and is colored by the hold’s severity.
  • The WO chip on each row jumps straight to the work order record.
  • Promised sits next to the hold dates so you can see which held jobs threaten their promise date.

Make the Hold Board the first screen of the morning meeting: it answers “what is stuck, why, for how long, and what do we unblock today?” in one glance.

Roles: Anyone with Work Orders access can place and release holds; APEX records who placed each one. Reserve QUALITY_ESCAPE and CREDIT_HOLD to the people who own those calls — QA and the front office respectively.